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2 of 11. "In the end, you have to see the person that wants to come out of the clay."
3 of 11. Johnson used dental tools to help with the sculpting.
4 of 11. An early version of the routed sign panel and sculpted "Seymore."
5 of 11. The banner, the circle behind Seymore, the border, and the smalts channel were carved as one piece.
6 of 11. Sculpted plants and flowers aid in the lecture sign's appearance.
7 of 11. 3-D scanned version of "Sy" at the Konica Minolta Lab.
8 of 11. 3-D scanned version of the sign panel and its copy.
9 of 11. Hand-painting Seymore.
10 of 11. The pimple on the chin idea came to Johnson after the initial design.
11. The Seymore the Lawyer sign in stern action.
Johnson constructed the sign panel out of thirty-pound Coastal Enterprises Precision Board™ HDU by carving it with a Gerber Dimension 200® router and Enroute 4 software. Johnson used the remaining Precision Board to make the banner, the circle behind Seymore, the border, and the smalts channel as a one piece. "I like to carve using a single piece of material, as much as possible," he says.
Seymore the Lawyer, the flowers, the vegetables, and the vines were all hand-sculpted out of Abracadabra Sculpt Epoxy using a few dental tools. They were then painted with Sherwin-Williams® latex paints.
To attach Seymore to the Precision Board panel, Johnson inserted screws through the back of the HDU. He affixed the smaller pieces (the plants, the flowers, etc.) to this painted back panel using a little freshly mixed putty while these components were still soft.
The legalese portion of this sign was constructed out of 1/4-inch white acrylic that Johnson painted black. The lettering is incise-carved, while its border is inlaid black osmalto (smalt).
The actual sign panel measures 24 inches tall-by-20 inches wide. Because of its weight, Johnson affixed it via an aluminum French cleat and a few screws to a six-foot-tall single wood post, which he had recycled from a job he completed five years prior. "It was a beautiful cedar post that I salvaged from a sign replacement I did for a local church," he says. "With the low budget on this job, it was the perfect opportunity to put them back into service.
"I just needed to add the fluting and give it a fresh coat of white paint."
Johnson started thinking about the possibility of needing to recreate this sign for future placements. He needed to be able to save his design for routing or 3-D printing, so he took the pre-painted Seymore sculpture and panel to a nearby Konica Minolta Lab. Johnson welded a little base to Sy here, so that he could stand upright for the scanning process.
It took Johnson five months to complete this sign. "This might seem like a long time," he says, "but because the budget was so low, I had to give it a low priority. Even though this was a pet project essentially for charity, I wasn't willing to compromise and rush to get it done.
"I wanted it to be a showpiece."
—Jeff Wooten
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